Robotized welding machines are getting more and more used by customers worldwide. The growing demand for increased Productivity, consistent quality is growing which makes Robot welding mandatory in many applications. However, in robot welding, there is a weld path programmed into the robot before welding, which then is used on all parts which have to be welded. Due to the tolerances of the parts, this path may vary from part to part. Another effect comes from thermal expansion of the weld material during welding, which leads to warping of the materials and therefore a new position of the weld seam.

QuellTech Q6 is used for this experiment. The number of the tubes and diameters of each tube is calculated using a 3D computer vision toolbox.

Transparent glue bead's height is measured. And to verify that the scanner is robust enough against transparent surfaces, a comparison on a surface with paper and without is paper made. It has observed that paper which is 100 micrometers is measured correctly. Therefore it has proven that transparent surface does not affect measurements in a negative way.

A transparent object is harder to scan since they have different optical properties. But this was a very successful scan with this very special scanner.

Air bubbles on a special chemical liquid wanted to be inspected by the client and client needed QuellTech laser scanners.

This sample program automatically detects any anomalies like spatter (bumps) or holes. It gives a warning when one of these issues are encountered. It simulates weld bead inspection. QuellTech Q4-20 Laser Scanner is used for this measurement.

This sample program automatically detects number of pins and then checks for pin alignment. It gives a warning when encountered with an anomaly. QuellTech Q4-5 Laser Scanner is used for this measurement.

This sample program automatically detects number of BGAs and warns you if you are expecting different number of BGAs. It also checks for the height and warns you if any BGA is out of tolerance level. QuellTech Q4-5 Laser Scanner is used for this measurement.

This automatic inspection program detects holes and depth of holes in the weld bead region. Q4-5 QuellTech Laser Scanner is used for scan and to obtain point cloud.

QuellTech Laser Scanners 3D modeling and inspection of the high heeled shoes and creating glue path for the robot.

QuellTech Laser Scanners 3D modeling and inspection of the shoe sole and creating glue path for the robot.

QuellTech Laser Scanner is used to 3D model and inspects the water tap for reverse engineering

QuellTech Laser Scanners investigates CNC Machines under the dirty cutting fluid

QuellTech Laser Scanners 3D modeling and inspection of the shoe sole and creating glue path for the robot.

QuellTech Laser Scanners seam tracking application for the welding process with the help of a robot.

QuellTech Laser Scanners 3D modeling and inspection of the water tap and guiding robot for polishing.

QuellTech Laser Scanners can 3D model and inspect the shoe sole and create glue path for the robot.

QuellTech Laser Scanners are used for seam tracking application for the welding process with the help of robot arm.

QuellTech Laser Scanners 3D modeling and inspection of the water tap and guiding robot for polishing.

QuellTech Laser Scanners are used for 3D modeling and inspection of the shoe sole and creating glue path for the robot.

QuellTech Laser Scanners can 3D model and inspect the object, and guide the polishing robot.

QuellTech Laser Scanners can 3D model and inspect the object, and guide the polishing robot.

QuellTech Laser Scanners can be successfully used in seam tracking applications for the welding process with the help of a robot arm.

QuellTech Laser Scanners can actualize 100% Inline Inspection of PCBA on the conveyer belt.

Weld bead inspection system that integrated into mass production line. Inspection system can detect imperfections at micrometer accuracy.

Showcase of fully automated seam tracking with QuellTech Q4.

Surface quality inspection system is integrated in to mass production system which detects any possible defect on the surface.

There are some defects on the tube surfaces such as scratch and bumps so these are inspected. Bump height, depth and with of scratch are measured using 3D point clouds.

Showcase of fully automated gap tracking with QuellTech Q4. Visit www.quelltech.de for more info!

Holes ans Spatters are detected on weld bead through profile inspection. QuellTech Q4-80 Laser Scanner is used for scanning.

Battery manufacturers need measuring equipment for weld bead inspection for contacts. If weld beads are not constructed uniformly and symmetric then it results in increased current density over battery contacts and eventually overheating and severe harms to the system. To prevent this, donut shaped “Welding Beads” of battery contacts have to be checked with respect to several parameters: volume, center, radius, width, height parameters as well as the absence of defects in circular regions have to be verified. A Quelltech Laser Line Scanner is guided via a linear x-y axis over the weld beads acquiring a 3 D point cloud of these objects. A measurement software will compare these 3 D images against a tolerance channel and will determine pass or fail status. Failed parts are sorted out automatically.

showcase of a fully automated battery weld bead inspection with QuellTech Q6.
Visit www.quelltech.de for more info!

Showcase of inspecting a circular weld bead with the QuellTech Q4 laser scanner. Visit www.quelltech.de for more info!

Several properties of grinding disk are measured as part of quality check of the item. QuellTech Q6 laser scanner is used during measurements.

Measurement is actualised with Q4 QuellTech laser scanners. Several measurements are done to check quality of the sculped ingot.

QuellTech laser scanners are investigating radius of the best fitted circle. 3D Point Cloud Inspection

Q6 QuellTech Laser Scanners are used for this 3D pointcloud acquisition.

QuellTech Q6 Laser Scanner is used for 3D inspection.

Merging two points clouds after necessary rotations and translations.

Planarity (ebenheit) measurement of very thin plate using machine vision software. Considering tolerance level of the customer an automatized detection system can be developed. Difference of max and min point on surface after removing outliers is considered as ebeheit.

Deepest point of rugged aluminium is asked because it needs to be cut from that level to obtain straight aluminium plane. So, second object is the targeted one. Standard deviation and mean of straight plane is also find using EVT software.

Circular weld bead having less than 0.5 mm width is examined. Holes are detected at certain points. Q4 QuellTech Laser Scanner is used.

Some features of Gear Wheels are measured like fitting circle between two teethes or height of teethes. Q4 QuellTech Laser scanner is used for inspection.

QuellTech Q4 Laser Scanner is used for this purpose, height of hook, global height, gap between parts are measured.

Using Q4 Laser scanner and encoded rotary axis several measurements are done.

Screws and screw nuts in different positions are measured for quality control. There are 4 items in video. QuellTech Q4 Laser Scaner is used for inspection.

QuellTech Laser Scanner Q6-C15-45 with a hig resolution can manage to scan the glossy tubes and obtained a reflection free 3 D point cloud. This pointcloud will be inspected by the QuellTech software to find the highest point of profile and will output an alarm if out of tolerance.