Video-Galerie – Applikationen aus der Industrie mit QuellTech Laser Messtechnik

Retrofitting an inspection system in an existing cylindrical grinding machine. Single Q6 laser scanner scans the surface of the cylinder and gives a warning when there are holes or bumps which are deeper or higher than certain threshold values defined by the customer. QuellTech Q6 automatically adopts the Area of Interest (AOI) based on the diameter of the cylinder and keeps the AOI as low as possible to increase its speed.

A circle is fitted to a round corner and radius is measured in this video after the metal is deburred. Deburring operation is applied by the client.

Manual pipeline inspection takes so much time and it is prone to human errors. That is why a crawler that is accompanied by QuellTech scanners automatically follows the surface of the tube to make this task more robust.

One of our integrators in Taiwan by using our QuellTech laser scanners carried out a robotic seam tracking project. It is possible to establish communication between Kawasaki Robot and QuellTech sensors.

One of our integrators in Taiwan by using our QuellTech laser scanners extracted trajectory and follow it during the demo welding operation. It is possible to establish communication between Robot and QuellTech sensors.

One of our integrators in Taiwan by using our QuellTech laser scanners carried out a robotic welding seam project. The robot used the trajectory that the laser scanner calculated.

One of our integrators in Taiwan by using our QuellTech laser scanners carried out a demo robotic welding project. It is possible to establish communication between Kawasaki Robot and QuellTech sensors.

The client produces tires and would like to measure some structures on the surface. The application calculates the tip points of the cavity and the bump. Then return OK / NOK status of the rubber layers.

The Robot is following the path obtained with our laser scanner. In the second run, laser scanners can also be used as inspection tools. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

The scanner creates 3D data and the areas that needs to be welded are found. Then the Robot is following the path. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

The Robot is following the path obtained with our laser scanner. It is possible to establish communication between robots and QuellTech sensors. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

The Robot is following the circular path obtained with our laser scanner. It is possible to use the scanners also as a weld bead inspection tools after the operation. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

The Robot is following the path obtained with our laser scanner. The laser scanner obtains a 2D profile and any edge detection algorithm on this 2D profile can guide the robot. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

The Robot is following the path obtained with our laser scanner. The laser scanner obtains a 2D profile and in this case, the cavity on the profile is detected by the algorithm and a path is created for the robot. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

The Robot is following the path obtained with our laser scanner. The laser scanner obtains a 2D profile and the lowest point of the V-gap is used to guide the robot. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

The Robot is following the path obtained with our laser scanner. The laser scanner obtains a 2D profile and any corner detection algorithm on this 2D profile can guide the robot. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

The Robot is following the path obtained with our laser scanner. The laser scanner obtains a 2D profile and the corner detection algorithm on this 2D profile guides the robot. By courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

In this typical application, you can see a fully automatic 100% inspection of the height and width of workpieces that are manufactured in a continuous casting plant. Special coolers are used to prevent overheating of the scanners in such a difficult environment.
https://www.quelltech.de/en/portfolio-item/measuring-height-and-width-of-glowing-steel-castings/

First, a weld path is created considering the top position of the bent shape (/\) surface. Then welding operation is applied to the pipe. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

Weld beads in circular shapes are investigated by drawing linear cross-sectional lines on 2D data.

The project is described in detail. The difference between the highest and lowest points are measured after necessary post-process operations.

The flatness of the metal parts is calculated. The difference between max and min points is measured among 2 Million points representing the surface. Some important parts of such an application are explained using a machine vision platform.

Three scanners are used to scan the top and side surfaces of the ingot. The flatness of the three surfaces is measured. This tutorial explains the project in detail. The calibration part is also very critical. It is one time only.

Measurement is actualized with Q4 QuellTech laser scanners. Several measurements are done to check the quality of the sculped ingot. The top surface and side surfaces are investigated.

The client would like to find the peak or pit position of the structure on the surface. The program is developed in C++ with Qt. QuellTech Q5 scanner is used for this project.

Weld bead scanning and finding depth and width of the weld bead.

In robot welding, the path is estimated before the welding procedure. In this application, the corner is detected to be welded. Then the path information is transferred to the robot.

QuellTech Q6 is used for this experiment. The number of the tubes and diameters of each tube is calculated using a 3D computer vision toolbox.

A transparent object is harder to scan since they have different optical properties. But this was a very successful scan with this very special scanner.

Transparent glue bead's height is measured. And to verify that the scanner is robust enough against transparent surfaces, a comparison on a surface with paper and without is paper made. It has observed that paper which is 100 micrometers is measured correctly. Therefore it has proven that transparent surface does not affect measurements in a negative way.

Air bubbles on a special chemical liquid wanted to be inspected by the client and client needed QuellTech laser scanners.

This sample program automatically detects any anomalies like spatter (bumps) or holes. It gives a warning when one of these issues is encountered. It simulates weld bead inspection. A detailed explanation of this sample application is explained using this strong machine vision tool.

This sample program automatically counts the number of pins and then checks for pin alignment. It gives a warning when encountered with an anomaly.

This sample program automatically counts the number of BGAs and warns if a different number of BGAs is expected. It also checks for the height and warns if any BGA is out of tolerance level. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

This automatic inspection program detects holes and depth of holes in the weld bead region. Q4-5 QuellTech Laser Scanner is used for scan and to obtain point cloud.

QuellTech Laser Scanner is used to 3D model and inspects the water tap for reverse engineering. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners can be successfully used in seam tracking applications for the welding process with the help of a robot arm. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners can 3D model and inspect the shoe sole and create glue path for the robot. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners can 3D model and inspect the object, and guide the polishing robot. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

Laser Scanners create a 3D point cloud (3D model) after the scan. Based on the guidance of this 3D data robot polishes the surface of the part. A laser scanner becomes the eyes of the robot.
Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners 3D modeling and inspection of the high heeled shoes and creating glue path for the robot. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners investigates CNC Machines under the dirty cutting fluid. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners 3D modeling and inspection of the water tap and guiding robot for polishing. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners 3D modeling and inspection of the water tap and guiding robot for polishing. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners are used for 3D modeling and inspection of the shoe sole and creating glue path for the robot. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners 3D modeling and inspection of the shoe sole and creating glue path for the robot. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

A laser scanner first creates a welding path for the robot. Then it conveys the coordinates to robots and welding operation begins. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp

QuellTech Laser Scanners are used for seam tracking application for the welding process with the help of robot arm. Courtesy of our system partner Quadrep Electronics Taiwan Ltd. http://www.quadrep.com.tw/en/default.asp